Word to the wise: if you’re fermenting an imperial stout with a 1.150 starting gravity, make sure your primary has enough head space. Otherwise, you’re likely to get the CSI-type murder scene that awaited me when I came home from work today.
It was unbelievable. I brewed this beer on Sunday, and the build-up of CO2 pressure in less than 24 hours of pitching the yeast literally blew the entire top off of the 6.5 gallon plastic bucket I used for primary. Forget about the air lock…I found the actual lid laying six feet away from its original location tightly secured atop the bucket. Massive chunks of dark krausen sprayed over a 15 foot radius of my dining room, with huge arcs of wort splattered all over the walls and nearby closet door. In fact, fresh krausen was still violently spewing over the edges of the bucket rim as the stout underneath happily fermented away. It looked like a mushroom cloud from an atomic bomb perched atop the vessel.
Frankly, I was a little pissed about the massive clean-up job that lay ahead. But the experimental homebrewer in me was also very excited at what a great job I’d done getting the gravity up and yeast population so healthy by using a starter.
Instead of freaking out and dumping the stout for fear of bacterial infection, I looked at this homebrew-gone-wrong as a fun little experiment. Breweries like Sierra Nevada, Anchor, and many English and Belgian brewers use open fermentation tanks to make their beer…why couldn’t I? Granted, some of these brewers use special air filtration systems in their fermentation chambers to minimize the bacteria problem. But in many ways open fermentation could be considered a more traditional way of crafting an ale or lager, if you think about the way beer was made over the past several hundred years in monasteries or small breweries in 19th century Bavarian villages. My stout of course isn’t a lambic, and I clearly am not interested in wild yeast spores or other nasty air-borne creatures getting in there. But I thought I’d at least roll the dice, let it ferment out and see where we ended up.
I dragged the bucket down into a corner of my basement, and put it in a larger plastic container to catch the spill-over. The bucket is still frothing as I write this. I’ll give it the standard two weeks and check the gravity again before I rack to secondary, and probably wait a little longer since it’s such a huge beer. Very interested to see how this one turns out.
For those interested, here’s the recipe I used for the 5 gallon batch. Just be sure to get a blow-off tube or huge fermentor before you brew it:
18 lbs. Maris Otter
2 lbs. Roasted barley
1 lb. chocolate malt
8 oz. flaked barley
8 oz. Crystal 60
8 oz. Crystal 120
8 oz. Black patent
8 oz. flaked oats
3 oz. Chinook (in boil at 60 min.)
1.5 lbs. honey (in boil at 15 min.)
8 oz. molasses (in boil at 10 min.)
Wyeast London Ale III (1000 ml yeast starter)
Mashed at 148 for 90 minutes
March 23, 2009 at 9:28 pm
Awesome! Glad I got a unused dingy shower in my basement for when I start my brewing. How did the Mrs.’s feel about this?
March 23, 2009 at 9:43 pm
I was more upset about the mess than she was. Took me a whole lot of scrubbing and mopping, but everything came off the floor and walls just fine.
March 24, 2009 at 7:24 am
To bad you didn’t get this in action. Maybe setup a spy cam next time =)
March 24, 2009 at 8:16 am
That would suck if you were in a boring meeting all day with the bosses and you were checking in on it online and then BOOM!
March 24, 2009 at 4:54 pm
It would have been quite an explosion to witness. I think this little incident will somehow make its way into the name of the beer…
March 24, 2009 at 6:58 pm
A 1.150 OG is huge. What was the ferm temp? Do you think it was a stuck airlock, or maybe the kreusen getting in there and stopping it up?
I’m guessing that next time you’ll go with the 6.5 gallon carboy with a blow-off tube. Maybe the abv is already high enough to protect it against whatever it was exposed to while sitting there foaming.
March 24, 2009 at 7:00 pm
Holy crap man, that’s crazy! With all that work cleaning up that mess, I bet that beer will taste even better. I’m sure the mad scientist in you said, “IT’S ALIIIIIIIIVE!!!”
March 24, 2009 at 8:03 pm
It was fermenting at 68 degrees F. Definitely looked like the air lock got plugged with krausen, which is how the CO2 built up. Yeah, I need to invest in a better fermentation system for my bigger brews, the bucket just isn’t working well. This is the third big beer that’s exploded on me (not to this degree, though).
It’s now been two days, and the krausen has subsided a bit, but it’s still going nuts. The head seems to be thickening up, maybe from oxygen exposure, so I’m anticipating that the protective coating will help ward off any bacteria. I think the ABV should be in the 12% range, so that should help the bacteria issue as well.
March 24, 2009 at 8:07 pm
How about “Let Me Out Stout”?
March 25, 2009 at 7:36 am
How about “Let Me Out Stout”?
That sounds like a winner to me.
March 25, 2009 at 8:51 am
It’s cool that you decided to keep it, especially since you’ve already finished the hardest part and spent the money for ingredients. It’s too bad you’ll have to wait so long to see how it turns out.
The first beer I brewed there was a chemical mix-up, and I sanitized my racking equipment and carboy with Whirlfloc instead of proper sanitizer (they look pretty similar, in powder form, and I was in a hurry). The beer was totally fine, but I was pretty nervous for a couple of weeks.
March 25, 2009 at 9:05 am
If nothing else, it’s yet another learning experience in the world of homebrewing. I’m hopeful it will turn out OK. I’m actually considering aging half of the stout on bourbon-soaked oak chips, and the rest as normal.
March 26, 2009 at 12:21 am
Wow!
I’m sure the beer will be fine with the nice layer of krausen to keep everything safe.
Once I had the airlock blow out of a bucket lid but it was nothing like what you describe/show. Afterward I drilled out the opening so that I could stuff a half-inch hose in for a blow off tube.
Good luck, but I’m sure it will be fine.
The Adequate Brewer
March 26, 2009 at 11:11 am
Good idea on drilling out the lid for a blow-off tube. How’d you secure it to the lid and seal any gaps?
March 26, 2009 at 1:43 pm
I would cut the hole with a saw bit (since you’ll be using a .5″ hose) and slap in a rubber grommet. I would guess you could find one at a local hardware store. It will end up looking just like the hole for your airlock, except a lot bigger. It sounds like for this beer, not even a 10 gallon fermenter would have contained that kreusen.
March 28, 2009 at 12:26 am
Yep, just as forbiddendonut says, I drilled out the original grommet hole as big as I could get it and then used a saw to make it .5 inch (roughly). I bought a .5 inch inner diameter grommet at one of the local big box hardware stores and forced it in. I never did make the hole perfectly round, but I got it big enough and round enough to fit the grommet in. Worked like a charm for many batches. I eventually gave it to a buddy when he got into homebrewing and he still uses it today.
April 14, 2009 at 8:24 am
[...] the other imperial stout I was concerned about, because as you’ll recall it was the one that literally exploded all over my dining room after I pitched a very healthy yeast population. I left it to ferment in the open for about [...]
June 20, 2009 at 11:23 pm
I had the Let Me Out Stout tonight, and let me say it is divine. It should be bottled and on shelves already! Well done. A very impressive effort.
July 13, 2009 at 1:33 pm
[...] KBS to see how it stacked up to some other imperial stouts I’ve been imbibing of late, including my own. Poured very thick with minimal head. The “Kentucky” in the name comes of course from [...]
October 11, 2009 at 10:45 pm
[...] everywhere…since I don’t have a blow-off tube at the moment, and to prevent another explosive outcome like my imperial stout earlier this year, I pulled the top off and just let it ferment in the open. I’ve had luck with this before, so [...]
October 24, 2009 at 4:45 pm
Super stout can do that to an air lock. I second the carboy with a blow-off tube. Worked great for us.
February 1, 2010 at 6:57 am
Thank you for posting this article and for the explanation. Exactly one week ago I had the exact same thing happen with my Russian Imperial Stout. This is probably the 9th batch of brew I have done to date, including other Porters/Stouts and this is the first time I ever experienced such violence within 24 hrs of fermentation. I couldn’t believe my eyes when I saw that the rubber ring inside of the pail lid had completely removed itself. Fun Stuff…onto the next batch!
May the Wort be with you.